What challenge(s) do our clients face?
Network and footprint redesign projects are strategic, complex, and often long-term efforts that can be challenging to deliver.
The emergence of new technologies combined with changes in customer behavior (values and aspirations), and the rising importance of sustainability, has driven a complete transformation in logistics over the past few decades. Supply Chain has become a core strategical area, whose role is to balance, design and deploy a transformation mandate:
- Serving as the backbone of the organization’s operations, bringing a holistic view of the client’s operations and ensuring an integrated view from customers to suppliers;
- Creating a strategic agenda to lay-out foundations that enable sustainable differentiation, consumer experience, and optimal cost structure.
Within this new reality, the importance of Supply Chain is clear, as are the complexities involved in establishing a comprehensive and optimized supply chain network. Regardless of whether it is an opening, closing, and/or transferring of a site, Supply Chain Network Transformation cannot be treated as a simple “Logistics Project”. This is a sensitive process, which involves internal and external elements and impacts the organization’s functions, suppliers, and customers.
More than the technical challenge related to logistics changes, this is a transformation that impacts the whole organization, with interdependencies across multiple functions and the involvement of external elements in which the company does not have direct management:
- Internal Elements: Supply Chain Network Transformation encompasses changes in all supply processes, from procurement to delivery, but is not a Supply Chain stand-alone initiative – it demands an adjustment in the processes of other functions. These areas need to collaborate and be involved in the decision-making processes, bringing a broader business perspective to the transformation. Having it as an organization initiative, and not only a Supply Chain effort, means facing challenges related to the team’s alignment, decision-making pace, and prioritization of effort.
- External Elements: Supply Chain Network Transformation also depends on various external factors – such as regulations, licenses, third party logistics, and IT providers – aspects in which the organization has a lower level of control, demanding a greater capacity of managing and reacting to risk.
The ability to engage and mobilize the organization areas and third parties, manage activities and interdependencies, and identify and react to risks are critical to success. Without these foundations, the potential impact of risks increases cumulatively for both the organization and its clients:
- Higher costs and timing to implement the proposed network
- Damage to Company Brand, due to the inability to meet customer expectations regarding service level
- Disruption on the business operations and/or increase on E&O (Excess and Obsolete)
- Increase in Costs (Warehousing and Transportation) and negative effect on cash-flow
How do we help?
Integration provides organizations with a holistic and sustainable approach to successfully transform the Supply Network, combining our technical expertise in supply chain with our vast experience in project implementation and change management.
Our methodology supports our clients to:
- Translate the strategic drivers of the business case into concrete actions
- Redesign core processes to enable the transformation
- Prepare a detailed implementation plan to lead execution
- Design and launch the governance model to track project progress and facilitate fast decision making
- Anticipate and monitor the identification of capacity bottle necks on unexpected links of the supply chain
- Prepare the future organizational structure readiness (functions, skills, competences, governance, KPIs, tools) to lead a footprint that operates at higher levels of utilization
- Build the communication and training plans to manage impacted parties through the change
What are the benefits?
With our approach, we are able to guarantee tangible benefits:
- Implementation of the transformation on time and on budget, with week-by-week visibility to the organization
- Increased flexibility to adjust to external changes; facilitation of key decisions based on simulated impact
- Greater capacity to anticipate risks and react to issues, eliminating barriers with a clear escalation flow
- Improved management of the cross-team needs and efforts and of other company resources
- Alignment across suppliers and customers on key dates and impacts, to ensure a smooth transition
- Minimized disruption to base business throughout the transformation
- Complete preparation of the organization to operate within the new Supply Network from day 1 of Go Live
- Reduced risks in OOO (Out of Order) and E&O (Excess and Obsolete)
- Clear measurement of the implementation performance, using success criteria in line with strategic objectives
How does it work?
A tried-and-tested methodology, tailored to your reality
While Integration believes that our clients know their business better than anyone else, we help you to overcome challenges by providing outside experience, proven methodologies, and cross-industry benchmarks.
Combining our in-depth supply chain technical expertise with our strengths in project management and business transformation, we work with your team, suppliers, and other third parties involved, and ensure a tailored, realistic, and flexible approach to absorb uncertainty, making the transition as smooth as possible.
SUCCESS STORIES
CHALLENGE
A beauty player in Brazil, operating across both manufacturing and retail, faced urgent capacity constraints in their distribution network. The Leadership decided to expand into a new DC in a challenging timeframe to protect business continuity, working for the first time with a 3PL, and focusing the operation on a single business unit.
APPROACH
Integration assisted the transformation through Project Management, planning, and managing the DC Implementation and providing cost, deadlines and scope control through the project governance. We additionally designed the logistics operator’s management model – defining the structure, KPIs, governance, and operational roles and responsibilities to sustain the long-term relationship between the client and the 3PL.
RESULT
Implementing a structured escalation model for attention points throughout the transformation preparation, and ensuring the advanced mitigation of key risks, Integration supported to deliver the DC start-up on the target date, and the operation stabilized to meet the Christmas season. Throughout the project, we also trained and prepared the client’s PMO to run the following projects in the company.
CHALLENGE
A global beauty and personal care company announced the global acquisition of 40+ brands from a competitor, increasing the company’s revenue by 100 percent. The integration followed the carve-out from the original company and required a turnaround in the logistics and manufacturing network to achieve significant operational and financial synergies. A comprehensive study proposed movement of large volumes across Asia, Europe, and the US, together with site openings and closures, in a highly interdependent chain with minimal room for error.
APPROACH
Integration supported the transformation through Project Management, both at Site level and Central Coordination (Regional and Worldwide), ensuring Portfolio Transfers, Site Closure, and Improvements across the Network, with minimum customer disruption and integrated coordination.
RESULT
Involving directly more than +200 professionals directly across 25 global locations, Integration successfully delivered the go-live of 8 distribution centers and the closing and production transfers of 3 factories without any significant disruption, delivering +120 M USD in synergies.
OUR INDUSTRY EXPERIENCE
Integration has worked with a wide variety of industries in very complex business contexts, working across continents (South America, North America, Europe, and Asia) our professionals have developed an understanding of the supply network dynamics in different business segments (retail, industries, and services). This allows us to bring robust and customized solutions to our clients that take into consideration the internal and external dimensions of the supply network implementation.